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Comparison of the Wear Rates of Magnesia Stabilized Media and Uniceram's YSZ Grinding Media

Grinding System:

Typical Planet Mill
Rotation Speed: 201 R.P.M.
Testing Time: 44 Hours

Mill Charge:

Note: MSZ denotes Magnesia Stabilized Zirconia

Set A

Set B

Variables for Evaluation

45 Pieces of 3/8” Cylinders of MSZ Material

45 Pieces of 3/8” Cylinders of YSZ Material

Constant Factors: Medium of the Mill

YSZ Grinding Media Φ 6.5mm: 1 Kilo

YSZ Grinding Media Φ 6.5mm: 1 Kilo

Alumina Powder: 180 gm

Alumina Powder: 180 gm

Water: 400 ml

Water: 400 ml

Procedure:

Set A is loaded into the media mill and the mill is run continuously for 44 hours. The mill is then emptied and the contents are dried. The weight loss is then measured with help of a sensitive scale.

The same procedure is repeated for Set B.

Since media mills are loaded on volume basis, we have taken equal volumes of media. Hence to determine wear rate, we have to evaluate it as a part of the initial weight and the time the mill was run.

Results:

 

Set A

Set B

Variable Contents for Evaluation

45 pieces of 3/8” Cylinders of MSZ Material

45 pieces of 3/8” Cylinders of YSZ Material

Original Weight (gm)

135.33

205.97

Final Weight (gm)

131.36

204.93

Loss in Weight (gm)

3.97

1.04

Wear Rate per Hour*

(gm/gm - hour)

666.72 x 10-6

114.75 x 10-6

*Wear Rate per Hour is evaluated by the following equation:

Wear Rate = (Original weight – Final Weight)
                                   (Original Weight x Time)

Relative Wear Rate of YSZ with reference to Magnesia Stabilized Zirconia: From the above results, it may be surmised that Magnesia Stabilized Zirconia wears about 6 times faster than Yttria Stabilized Zirconia.

*Please note that this is a typical test result and should be only used for guidance. Individual results may vary depending on various application factors.